Yantai Ciso Lubrication Technology Co., Ltd.
Progressive Lubrication Systems

Progressive Lubrication Systems

This automatic progressive lubrication system sequentially dispenses lubricant to various points. It's ideal for machines with many lubrication points and ensures precise lubrication distribution.


This centralized progressive lubrication systems, designed with advanced technology, sequentially dispenses lubricant to various points in a machine. Central progressive lubrication system is an ideal solution for machines that have numerous lubrication points, such as industrial machinery or heavy-duty vehicles. The automatic progressive lubrication systems ensure precise lubrication distribution, which is crucial for the smooth operation and longevity of the machine. Central progressive lubrication systems reduce the risk of over or under lubrication, which can lead to mechanical failures or unnecessary wear and tear. Furthermore, centralized progressive lubrication systems also save time and resources by automating the lubrication process, eliminating the need for manual lubrication. This series progressive lubrication system is not only efficient but also contributes to the overall maintenance and performance of the machine. Cisolube centralized grease lubrication system is a reliable and cost-effective solution for maintaining optimal lubrication in complex machinery.

Products of Central Progressive Lubrication Systems

Pumps
Valves
Accessories
GT PLUS ROD PUMP
GT PLUS ROD PUMP is a piston pump,predisposed to operate with a maximum of five pumping units,Its design is particularly suitable for progressive systems.
GT PLUS Progressive Lubrication Pump
The GT pump is a piston pump designed to function optimally with up to five pumping units. Its design is especially compatible with progressive or single-line systems.
GM Progressive Lubrication Pump
The GM piston pump is designed to efficiently operate with up to five pumping units. Its design is particularly well-suited for progressive systems or single-line systems, allowing for five independent lines to be lubricated simultaneously.
GP212 Progressive Lubrication Pump
The GP-212 delivers a substantial amount of grease through up to 12 pump head units. Its modular design offers cost-effectiveness, simplicity in installation and maintenance, and removes the requirement for tubing to merge two or more pump elements.
DSP Distributor Valve
The DSP is a compact, single block progressive divider valve, perfect for applications with space constraints.
DSS Distributor Valve
The DSS is a compact, single block progressive divider valve, perfect for applications with space constraints. It comes in versions with 6, 8, 10, 12, 18, 20, and 22 outlets.
VB Distributor Valve
A standard VB distributor valve is composed of a "first piece", a "tail piece", and between 3 to 10 working pieces. It can supply lubrication to 3 to 20 lubrication points. The VB distributor valve working piece comes in a variety of displacement specifications to choose from.
VSP Distributor Valve
The VSP modular distributor valve guarantees precise lubrication and is ideal for all types of challenging conditions, making it an excellent solution for lubricant distribution.
VE Distributor Valve
A standard VE distributor valve is composed of a "first piece", a "tail piece", and between 3 to 10 working pieces. It has the capacity to supply lubrication to 3 to 20 lubrication points.
DU Distributor Valve
DU can be utilized under medium pressure conditions and wide temperature variations. It can be integrated with manual or electric pumps and other single-line lubrication systems. It’s suitable for various small machine tools, punches, plastic machinery equipment, or as a sub-distributor for large single-line lubrication systems. It’s the ideal product for similar applications.
Lubrication Parts
We offer various lubrication parts for our lubrication system products, including high-pressure flexible pipe, push-in Fittings, straight fitting assembly and so on.

Characteristic of Automatic Progressive Lubrication Systems

Characteristic of Automatic Progressive Lubrication Systems
  • Compact, flexible kit

  • Monitored function

  • Channels flow through completely

  • CISO Progressive Lubrication Systems have wide range of use

  • CISO Progressive Lubrication Systems have integrated return valve inside

CISO Progressive Lubrication System Components

CISO Progressive Lubrication System Components

Lubricating pumps

A —GT lubrication pump

B —GM lubrication pump


1 —Outlet relief valve elements

2 —Main line

3 —Filter

4 —pressure switch

Grease distributor

5 —progressive distributor(1generation)

6 —progressive distributor(2generation)

7 —progressive distributor(2generation)

8 —progressive distributor(3generation)

9 —Function control

10 —Fault Monitoring

11 —Pipes and hoses

12 —Line to the lubrication point

13 —Controller


FAQs of Progressive Lubrication System

Q

How does a Progressive Lubrication System work?

The series progressive lubrication systems works by pumping lubricant into the main line, which then gets distributed to various points through the progressive distributors. The amount of lubricant each point receives is controlled and precise.

Q

What are the components of a Progressive Lubrication System?

The series progressive lubrication systems comprise a feed pump, progressive distributors, necessary pipelines, threaded pipe fittings, fastening components, and pressure indicators.

Q

How to install a Progressive Lubrication System?

The series progressive lubrication systems should be assembled on an easily accessible position of the machine, and the progressive distributor should be assembled as close to the lubrication points as possible.

Q

What are the design considerations for a Progressive Lubrication System?

The design depends on the number of lubrication points to be connected and the grease dose requirements. The pipeline must withstand maximum pump pressure.


Q

What type of lubricant is used in a Progressive Lubrication System?

The type of lubricant used depends on the specific requirements of the machinery being lubricated. It's best to consult with a lubrication specialist for specific recommendations.


Progressive lubrication systems vs single line lubrication systems vs dual line lubrication systems vs chain lubrication systems

Feature Progressive Lubrication Systems Single-Line Lubrication Systems Dual-line Lubrication Systems Chain Lubrication Systems
Definition

Progressive lubrication system is an efficient lubrication system used for mechanical equipment, providing lubricant progressively to different parts of the equipment to ensure each part receives an adequate amount of lubrication.

The lubrication pump automatically delivers lubricant to the lubricant dispenser via a single supply line. Each dispenser serves only one lubrication point and can be adjusted to provide the exact dose of grease or oil required.

Dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities These systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump.

Chain lubrication system is a system used to protect and maintain chains of mechanical equipment. It works mainly by providing the right amount of lubricant to reduce chain friction and wear, and to maintain chain flexibility and operating efficiency. A chain lubrication system usually includes a tank, lines, and brushes. These components work together to ensure that the chain surface is always properly lubricated, prolonging the life of the chain and drive system, reducing maintenance costs, and improving equipment reliability and efficiency.

Basic Components

A —GT lubrication pump

B —GM lubrication pump


Outlet relief valve elements

Main line

Filter

Pressure switch

Progressive distributor(1generation)

Progressive distributor(2generation)

Progressive distributor(2generation)

Progressive distributor(3generation)

Function control

Fault Monitoring

Pipes and hoses

Line to the lubrication point

Controller


A — GT-MAX Lubrication Pump

B — GMS Lubrication PumpP

C— C-FLOW Lubrication Pump


Relief valve elements

Pressure gauge

Pipelines

Filter

Tee branching pleces

Pipe clamps

Four branching pleces

Volumetric distributor

Check device(pressure switch)

Brush for smearing oil

Line to the lubrication point

Controller


A、ZP01/02 Lubrication Pump

B、ZP08/14/24 Lubrication Pump


DSG Dual-line Metering Devices

DSL Dual-line Metering Devices

WP-C Electric Change-Over Valve

DU-C Hydraulic Change-Over Valves

MC-ⅠSystem Control Box

EPW End-of-line Pressure Switches


A、PMV Chain Lubrication Pump

B、PMN Chain Lubrication Pump


Oil Tank

Brushes

High-Pressure Flexible Pipe


Working Principle

The lubricant is pumped through the main lines to the progressive distributor with the pump. The lubricant is elivered "progressively" to the friction point. The circulation of a progressive distributor is monitored optically or electrically.

The dosing values are impinged on the main line with the pump – dynamically operating metering valves with a pressure surge, static operating dosing elements with slow pressure build-up. These thus

transfer the respective quantity of the lubricant to the friction  point.During the following relief phase, the lubricant is restacked in the dosing valves for the next lubrication process.

CISO dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities. These systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump via a change-over valve at up to 400 bar (5 800 psi) Branch lines, along the main lines, are connected with dual-line metering devices to supply a large volume of lubricant to the lubrication points Within large dual-line systems, end-of-line pressure switches are used to control and monitor the system.

The chain lubrication system transfers the lubricant from the storage tank to the brushes through the lubrication pump, and through the brushes the lubricant is applied to the chain to form a lubricating film, which reduces the chain friction and wear.

Advantages

Compact, flexible kit 

Monitored function

Channels flow through completely

Wide range of use

Connecting numerous lubrication points

Smallest dosing quantities

Compact construction

For oil or fluid grease

Low cost and high efficiency

Easy assembly


Reliable

Simple to service

Ultrasonic low- and high-level control options

Built-in lubricant filter

Compact structure and easy expansion

No need for a distributor

The pipes are smooth and have no residue

Adjustable displacement


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